Harley primary removal and install. com/user/0utlawKustomsJmac7o7:https://www.
Installation Primary Chain Adjuster Slide the open end of the shoe onto the primary chain adjuster slot. S&S PN 56-5141 inner bearing remains effective for about three removal/installation cycles, the screws may be reused up to three times. Jul 11, 2018 · Complete Disassembly of a Sportster Primary Need to get into your primary on your Harley? Check out this video first!!Thank you for watching and please stick around and check out some of my other vide How to remove the pinion gear on the early Evo motor and proper mounting and shimming of the motor. Skip the trip to the shop and the high unreasonable rates, instead invest in this affordable tool Feb 16, 2016 · Use a T27 bit to remove the five Torx bolts from the derby cover. Jan 16, 2010 · This is very cool. 40 plus free shipping at Parts Giant. We are going to go over the ba Some video while I was removing the outer primary. May 6, 2020 · Primary bearings can be noisy and not show wear. New roller bearing on an old inner race is going to be loud. Many aspects of motorcycle tune Jul 22, 2019 · To remove the inner primary you need to remove the front pulley and the clutch assembly. Hope this helps some of the Moto Tubers Harley M8 Camshaft Bearing - Remove /Install. Feb 3, 2013 · Shift shaft seal. We'll also show you some tips and tricks along the way. Nov 8, 2022 · Walkthrough video of removing a walked inwards mainshaft bearing race and reinstalling it to spec on a 6 speed Harley Davidson Transmission. Figure 1. com/Del Dec 8, 2021 · The Rivera plate is a better product than the BDL, the proper procedure would be to install all 5he mounting bolts, until slight contact is made,, then assemble the motor plate, again to contact,,, then tighten the plate to engine and transmission to torque with loctite, followed by tightening the 4 front to rear plate bolts,, and finally Jan 5, 2011 · We ran alot of belts in the 70s and 80s. me Aug 1, 2021 · In this video I remove the main drive gear and bearing, then proceed with disassembly and cleaning of the transmission gear set. Whichever chain tensioner you have, the chain should have 3/8" to 1/2" movement at it's tightest spot. This step will protect both you and your bike from potential electrical hazards during the removal process. 4- Use an inner primary race removal tool to take the stock Harley-Davidson® race off of the mainshaft and discard. So I specifically want to check the mainshaft bearing lip seal. Torque the engine/trans bolts. CC-140 Sportster Competitive Clutch Install; CDAS-100A Update; CDBBCPS-100 Chain Drive w/Ball Bearing Pressure Plate Installation Instructions; CDCPS-100 Installation Instructions; Chain Drive Installation; CLT-100 Instructions; Clutch Adjustment Procedures for Belt and Chain Drives; Clutch Hub Removal and Installation; CS24-A and CS-25A Jul 27, 2013 · I am replacing my compensator sprocket with the S. com/l/harleystarterA Video by Biker f Find Harley-Davidson Audio powered by Rockford Fosgate - Primary Amplifier Installation Kit 76000974 at Harley-Davidson. Applying four decades of motorcycle experience, Frank shares the hard-earned tips and tricks that served him so well over the years. This will make shimming easier during re-assembly. A sealed bearing would only last a short while,it would either grab the shaft an spin in the bore I get a bit more descriptive in this video. On installation, wait to install the starter motor and small diameter coupling until the jackshaft is in place. Thread the screw all the way into the case. They are presented for your entertainment and are in no means a guide to performing t See full list on serviceinfo. Figure 3. The purpose of This shift lever seal can go bad and start leaking oil. See the service parts table for the size reference. Naturally, when you have to open the primary cover, you have to drain u Feb 8, 2022 · In this video we are going to change the clutches in an open primary bdl belt drive setup on a custom Harley Davidson chopper. Aug 22, 2022 · Learn How To Tune Up & Maintain Your Harley-Davidson Ironhead Sportster In this step-by-step instructional video, guru Frank Kaisler takes you through the care and service of Harley-Davidson's popular Ironhead Sportster motorcycle. Feb 24, 2023 · Buy Jims USA Shifter Shaft Sleeve Installation & Removal Tool starting at $54. patreon. Sep 2, 2016 · Video-In this completely free video we show you how to access your final belt drive by completely removing your inner and outer primary drive housings on a H Your Harley outer primary cover may have an oil deflector that is cast into the inside, top, front of the outer primary cover. tighten the primary case-to-tranny bolts 18-22 ft. Gasket sealant is optional. This necessitates the removal of the Primary Cover in order to replace either the B&R unit or the Adjuster Bearing unit. com/harleystarterDIRECT VIDEO PURCHASE LINK: https://gumroad. Remove tape and install new shifter seal washer and new retaining ring. i. Cover splines of shaft with tape to protect seal. The primary cover bolt removal and installation sequence. I replaced my inner primary with a chrome one while I had it off. To remove the front pulley I use a "locking tool" - basically a flat piece of thick steel jammed betweent the front and rear pulley that locks them both together, allowing you to leverage the front pulley nut undone. A little finese. This allows you to replace the clutch (not shown in the tutorial), the primary gasket, the shift shaft seal, the clutch cable, the clutch cable seal, the primary chain tensioner and really anything that is under ti lean on the throttle he primary cover. We did this because we were changing the chrome outer primary cover to a black colored one. If it has any slop in it, replace it too. You should do this while the primary fluid is draining – it saves you time and gets the job done Before you install your new compensator into your Harley or if you have had to replace your compensator more than once, watching this video will provide you Jul 30, 2023 · Manual Primary Chain Tensioner Directly replaces the factory automatic adjuster in order to allow manual adjustment. 【High-quality materials】Made from solid steel with a corrosion-resistant process, this tool kit is sturdy and resists wear while providing superior durability Manual and install the clutch assembly, primary chain and compensating sprocket as a single assembly. So if your slamming on your bike the tensioner can take up slack, but not give it back, tightening the chain. Here is the problem, the puller will not work if the race is on all the way to the output shaft on the tranny. You'll be changing that carriage bolt later anyway, and using that polylock nut and washer again. Prior years had a separate jackshaft between the starter and ring gear. (00333b) Feb 21, 2019 · Feature 1. Figure 2. That is the plate you remove if you want to separate those parts. will come out in one piece, Remove the Chutch Hub Nut it turns opposit ( in other words tightening is loosening it) remove bolt on the chain tensioner, whole system Primary Chain Adjustment. (00308b) This video covers chrome inner primary removal. Designed to remove and install 3/4-inch, 1 inch and 25mm sealed type wheel bearings from 2000 and up without harming your wheels 2. com. Although he got several replies to his post his question remained unanswered. Motorcycle maintenance keeps your ride smooth and safe, with the stator replacement on a Harley Davidson being a crucial aspect of this upkeep. Derby Covers: (confirm fitment)• RevZilla: http://b Aug 19, 2023 · In this video, I really fully go through replacing a primary cover on a Harley Davidson sportster iron 883. Yup, we'll show you how to remove your entire Harley-Davidson primary drive, remove the shifter lever shaft seal, and then replace it. All that said; I'd like to try loosening the shaft nut, tapping the shaft to expose the bottom of the bearing race to install the removal tool. lawabidingbiker. like I said earlier I have the OEM style replacement bearing, seal, and race for the inner primary. Aug 15, 2011 · That's what I was looking at plus the parts breakdown , that shows the crank spacer with the lip on it similar to the H-D spacer . 625 for Harley Primary Locking Tool Chain Lock Tool for Harley Davidson 07- Present FLHR FLHX FLHT. I tried my best to explain what I was doing, and do it at the same time. Remove the entire primary and clutch assembly by following the instructions in your factory service manual. The OEM outer race is press-fit into the inner primary, and the OEM inner race is press-fit onto the mainshaft, so one of these must not be a press-fit on the new bearing or we wouldn't be able to just put the inner primary back on? Am I missing something? Got Clutch Slip on your Harley? Fix it once and for all. After accumulating a certain mileage, th Feb 19, 2024 · To replace a stator on a Harley Davidson, first disconnect the battery and remove the outer primary cover. Skidpig: https://www. Jan 27, 2021 · #2580-1 Primary Cap Installation Tool 1971-1985 Harley-Davidson Sportster Use of this tool will prevent damage to primary caps, OEM# 34742-71, used on all 1971-1985 In this video we are removing the Harley primary drive so that we can remove the transmission and motor. Then, extract the old stator, install the new one, and reassemble the primary components. How To Check Harley Gearbox Oil? To check Harley gearbox oil, park the bike on a level surface, remove the dipstick, wipe it clean, reinsert it, and then remove to check oil level. com/channel/UCiSnPjBgX6IHM0 May 20, 2013 · they want you to use stainless steel safety wire & safety wire the 2 rear bolts together. Feb 28, 2016 · ** YOU WILL NEED TO TURN YOUR VOLUME UP - unfortunately I don't have a microphone at the moment. 0 out of 5 stars 310 Feb 21, 2013 · For the inner primary bearing I freeze the bearing and use 2 sockets. The primary case has a groove made for the gasket – the new gasket will fall right into place. For this live tech talk we discuss the installation and tech tips about the Compmaster Clutch from Mar 11, 2020 · Harley Davidson inner primary bearing removal Jim’s tools 2317 works great ! Virtually impossible without it that’s for sure ! For Jim’s tools or work on eng Feb 10, 2017 · Lesson: How to install an automatic primary chain tensioner Kit # 40063-05BHarley Davidson Automatic Primary Chain Tensioner Kit # 40063-05B Blog: Why I love Apr 9, 2013 · Oil leaks from the seals on the primary or transmission, belt changes etc My suggestion: remove the primary covers, once you do it you will see that it is not a big deal. My bike is 2006 Dyna Super Glide Custom with forward foot controls. Jun 28, 2023 · A forum community dedicated to all Harley-Davidson model owners and enthusiasts. com May 18, 2010 · 3- Remove the entire primary and clutch assembly by following the instructions in your factory service manual. More will come soon !Wanna know more ? Check my Jun 9, 2008 · Can anyone tell me with certainty which way the new style Harley starter jackshaft seal is to be positioned in the inner primary? I did a search on the forum and came across the attached picture that the original poster used with the same question. I liked the Primo system better than Phase 3 and Karata as well as the MOCO version which seem to be worst of all. When the primary has finished draining, you'll want to inspect the plug for any debris. Thanks Guys! But I still have a question. Compatible with Late 1984-06 FXST, 1985-06 FL, 1985-06 FXR, and FXD models. Check the shift lever real good too. com/dp/B075S4YLGR/ref=tsm_1_tp_tc May 19, 2022 · Replacement of IPB. So you have taken your primary off, what do you need to replace? Watch here to find out but only after you watch Part 1 removing the primary firstThank you Feb 23, 2015 · Remove the starter motor and small diameter coupling from the outside of the primary case. Mar 15, 2016 · Remove your outer primary cover. Nov 15, 2009 · At this point either install your pulley covers or continue and install your OBS bearings and OBS plate. Note that there is an early and late primary cover gasket. Jan 21, 2016 · For the 2006 model year, Harley Davidson introduced a one-piece starter to the Touring line. Jun 14, 2020 · This video is about me installing my inner primary on my 2014 FXDC Harley Davidson DynaIn this video i show you how to install the inner primary and if you n Shop BDL Belt Drives - https://www. S&S PN 56-5141 inner bearing race puller shown in Picture 1. Mar 21, 2011 · Mike 2002 FLHPI: SE Cast 95" Flat tops, Heads by Bean, Stock TB Bored by Hillside, Andrews TW21, Supertrapp SuperMeg 20 disks w/endcap, Jagg Oil Cooler, Glide Pro Stabilizing System, Seat by Mean City, Windshield by Cee-Bailey. 13. Step 4 – Clean and inspect primary drain plug. You'll also need an allen socket (5/16" I think) to remove the 2 starter bolts and a swivel as well to get the one. There is a puller to remove that race. 3594) identical to the ones in this kit. Check out Jim's tool pages for a look at the special seal remove / install tool that's used , looks similar to the one used to do the H-D seals . Remove (5) five screws to remove inspection cover from primary chain cover. Use an inner primary race removal tool to remove the existing race from the mainshaft and discard. Nov 17, 2009 · Install wheel bearing puller (1), (2) or (16) depending on the bearing I. to remove and install Harley-Davidson #35186 . Remove the two Hex bolts holding the air filter cover in place. Drain primary oil and remove the cover, then remove the clutch, primary chain, and gears. Feb 6, 2014 · To remove the primary drive and clutch see the Primary Drive and Clutch topic for more information. NOTE Do not install the Derby Cover until the Side Cover Release Kit is installed. Orion Motor Tech Cam Bearing Removal and Installation Tool Set | Complete Camshaft Bearing Tool Kit with 1-1/8 to 2-2/3 Inch Adapters, Covers Most Domestic and Import Vehicles 4. The picture above shows a DIY sprocket locking link tool holding the compensating sprocket and clutch basket. Replacement of an old belt has a few extra steps and tools compared t Aug 5, 2023 · In this video I show you how to fix a leaky primary on a Harley Davidson by replacing every seal. To install the OBS, its a simple matter of bolting the bearings to the pulleys with the ten 1/4" stainless steel bolts. Video-In this free DIY video we show you how to remove and install the outer primary cover on a Harley Davidson motorcycle. Motorcycle 6 Speed Primary Drive Locking Bar Tool 5. Be prepared if you do separate them. Use Cometic seals - the HD seals suck. Those bikes are beyond the scope of this article. Once these bolts are removed, the inner primary will pop right off. Tighten the trans bolts. You need to remove the primary so make sure the battery is removed. _____ Aug 6, 2007 · Designed to safely remove and install the inner primary bearing without any damage to the new bearing ; This is done by pushing on the outer perimeter of the bearing ; Also removes and installs inner primary seal which is the bearing and seal that the transmission mainshaft passes through Jan 5, 2016 · Now remove the primary cover by following the numbered sequence shown in Figure 5 with an Allen wrench or socket. IN THIS VIDEO WE DISASSEMBLE A 5 SPEED TWIN CAM INNER PRIMARY AND REPLACE ALL THE SEALS AND REASEMBLE THE BIKE,Paypal Channel Donation: https://www. Unadjust your clutch cable and add all the slack to it you can. will be putting the bike on the jack for a closer inspection this morning Dec 17, 2004 · Just note that you do not have to remove this plate to remove the clutch assembly. 100" of space behind the bearing race. Those models require removal of the outer primary cover to remove the bolt that attaches the jackshaft to the starter. The procedures are essentially the same for all 1941 through 1973 Harley 45 models. Bob will demonstrate & guide you through each step of the process. Support the rear and start the engine/trans bolts. Will NOT fit 2006 Dyna Models. Note: You'll need a replacement primary cover gasket for this project. harley-davidson. In this completely free DIY video we show you how to remove and replace a primary drive auto chain tensioner on a Harley-Davidson motorcycle. 1 that fits the bearing the other slightly bigger than the bearing a piece of threaded a couple of washers and nuts. After the primary is off, and the drive belt tension released, you can check the drive gear for movement. Now is the time to replace the shifter shaft seal, inner primary seal, starter bendix seal, and the o-ring around the front. Next, take your new gasket and place it on the cover. Mark these locations for easy re-assembly. Feb 2, 2015 · The other 2 came out when I drained the oil. This is on my 2009 Harley Davidson Road King to replace the factory ratcheting primary chain tensioner, whic Sep 5, 2019 · Rider and passenger safety depend upon the correct installation of this kit. This set will remove and install the front and read camshafts and bearings in the Twin Cam Support Plate. 4. This kit is a cost effective options that includ May 1, 2012 · There's a few inner bolts that you'll need a 1/2" or a 9/16" socket, but it's simply stuff. Remove the bottom oil plug from the primary cover and drain the oil. Remove left foot peg. Dec 15, 2017 · How to install a Hayden primary chain tensioner. Improper installation of this kit could result in death or serious injury. May 28, 2022 · Part 2 is finally here! We are getting dangerously close to finishing this primary and closin her up for a test ride! Make sure you check out the other video Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. com/2014harleymaintenanceIF YOU APPRECIATE THIS FREE VIDEO AND IT HELPS YOU, PL Harley inner cam bearing removal and replacement must be done when performing upgrades to your Twin Cam cam compartment. (00333b) May 1, 2024 · How Often Should Harley Primary Oil Be Changed? Harley primary oil should be changed every 5,000 miles or once a year to maintain optimal performance. Will this procedure damage the gears of the transmission? Seth Installs an Ultima Old School 2" Open Belt Drive Kit on our Harley Evolution Big Twin chopper project. Need access to the Clutch, so drop the cable out and strip the cover off !PayPal Tip Cup :- moonfleet10@yahoo. When the oil was taken out of the primary the bearing lost its lube source. The problem with the Harley tensioner is it won't give up slack once it ratchets tighter. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. It is also required that the clutch actuator pushrod be removed from the mainshaft. Posted by James McMahon on Sep 1st 2021 This tool works perfectly, and is well made. This same Ball & Ramp mounting design was carried forward and used on the 1991-1993 5-speed model engines. Cheap and easy to do. Torque the inner primary bolts (all of them). Remove the three Torx bit screws that hold the air filter mounting plate. went for a short 5 mile ride last night and no spots on the garage floor. Loosen but do not remove the engine trans bolts. Once you know how to do the job you will be able to do these jobs when you need to, and not be at the mercy of a shop`s schedule. This snap ring should sit on the jackshaft side of the small diameter coupling. Camshaft Removal and Installation Set Compatible with Harley Davidson Twin Cam (TC88) Models up to 2006. Pull off the derby cover. For less than $10, its a no brainer. 99 This video shows you how to install an inner primary on a 2004 Harley Dyna Superglide FXDI and I'm sure most early 2000 dynas. We've redesigned this tool to save on weight. lbs tighten the rear primary case bolts securely. This 2010 Harley Davidson Ultra Classic maintenance video shows a transmission shifter lever repair, which involved removal of the primary chaincase. Make sure yall follow @braaaptowncrew on instagram. Jan 8, 2021 · Inner Primary Cover Removal & Transmission Shifter Seal Replacement Part 3 of 10- 2004 HARLEY DAVIDSON ULTRA CLASSIC ELECTRA GLIDEIn this video I will be rem In this video you will see the replacement of a damaged drive belt on a Harley chopper. You remove that if you want access to the roller bearings between the hub and basket. Follow along with our step by step guide. Figure 5. Trying to save money wrenching on my own ride hoping to inspire people to do the same thing. how to remove sportster primary cover on a 2004 xlc degrees. lbsalign the transmission case so that the inner primary cover doesn't bind on the main shaft ;or any mount bolts. Inspection cover and derby cover. com/shop/aaronrose Oct 22, 2008 · There should . uk Patreon Link:-https://www. Take a rubber mallot and smack it gently. Sep 19, 2022 · Remove the old gasket from the primary case cover, if you notice leakage or any gasket damage. amazon. 5. The simple problem is an easy fix, replace the inner primary bearing seal; no special tools required. Now install the primary cover and intall the factory bolts as specified, remove the temporay bolts and replace with factory bolts. 95. See how 84-06 FXST/FLST 85-06 FLT/FLHT/FXR/FXD/FXDWG Designed to remove & install the bearing in the inner primary perfectly straight and also installs the primary bearing seal. tighten 18-22 ft. Mar 19, 2013 · 3. Nov 23, 2020 · install the transmission into the frame. Any tips or warnings? Thanks. 3. Compatible with Harley Davidson 07 to Present 6 Speed FLHR, FLHX, FLHT, FLTR models. D. jpcycles. Oct 18, 2020 · DO NOT CLICK THIS LINK: https://bit. Jan 19, 2010 · Remove the Derby cover, and in my case, (Dyna) the primary chain inspection cover. Refer to PRIMARY CHAINCASE INSTALLATION in the Service Manual and follow the instructions given to install the primary chaincase cover. 6. Mar 24, 2009 · Remove your 9/16" manual adjuster lock nut and washer and set them aside, and let the adjuster hang on the carriage bolt. Willing to try if I can do the job myself. Parts and equipment bought fo Jan 15, 2021 · Hope everyone's good. Also, using a magnet, take the pushrod out. 99 $ 33 . Jul 16, 2012 · I had the dealer pull the primary and install a plug to seal the hole the mid-controls shaft uses. Kickstart, clutch, sprocket and primary chain. The small diameter coupling has a snap ring on the inside. Remove the clutch adjusting stud/lock nut, the push rod, (inside the hole) and the snap ring and clutch thrust plate. Hope that this new part could be the fix. Apr 11, 2006 · Remove original equipment screws and primary chain inspection cover. Dec 23, 2015 · Remove the two large standard bolts that mounts the back side of the housing. 2. Remove rear brake lever on 1974 or earlier bikes, or shifter lever on 1975 and later bikes. Place a drain pan under the motorcycle. Watch step by step instruction of the Harley compensator sprocket removal in this video. Remove shifter shaft assembly. This article explains how to install a Harley 45 transmission, primary chain, and clutch. Put on the inner primary. co. ly/3mnYd9yTake 2. Dec 8, 2010 · Rider and passenger safety depend upon the correct installation of this kit. Remove the five T27 Torx bolts to pull off the derby cover. You can see the OEM chain tensioner below. To get to it, you'll need to remove your entire primary drive. With the air filter removed, take off the two larger bolts holding the rest of the air box in place 4 days ago · Are any other special tools needed beside the locking bar to remove my old compensator and install the new update? My second one is already rattling and driving me crazy with only 7,000 miles on the part. TIP: Before removing transmission unit, measure the lateral play of the mainshaft on the right side where the sprocket is mounted. Here's the fi Harley Davidson Inner primary cover removal bearing upgrade Jims replace seals tab washers all seals having stopped Altrrnator over etc for S&S motor upgrad Jun 22, 2024 · #4. Mar 15, 2010 · Now use these bolts temporarily and thread them by hand at at top, right, left, right and bottom of case and simply slip new gasket over the bolts, Note: shoulder protects gasket and the primary cover. After the third removal/installation cycle, replace both screws with new screw (H-D Part No. A 7/16" socket to remove the starter jackshaft once the primary cover is off. Also a how to remove the compensator sprocket Jun 26, 2015 · This is a how to on how to take off the primary cover. 99. Remove (13) thirteen socket set screws with washers from primary cover. Install the primary chain adjuster screw into the case with the open end of the assembly facing out. youtube. Snug up the engine/trans bolts. Let the experts teach you how it’s done! Jul 4, 2022 · Hmm okay. Refer to your Factory Manual to remove clutch To remove the primary chain on a Sportster, a tool is needed to keep the two sprockets from turning while you remove the hub nut. GET OUR HARLEY MAINTENANCE OIL CHANGE VIDEO HERE: https://www. Stop pushing on the bearing puller as soon as it has cleared the inside of the bearing race. Jul 21, 2020 · Learn how to remove and replace the shifter arm on a 1990 Harley Electra Glide with this step-by-step video tutorial. Jun 7, 2012 · However, the leak could be as simple as the inner primary bearing seal or as complicated as the trans mainshaft/5th gear seal which is common in the early models as the inner primary bearing race walks in to that seal and causes the leak. Primary Drive Locking Tool: https://www. Step 2 – Un-tension clutch cable, remove ramp and coupling mechanism Jul 29, 2016 · This video shows you exactly how to remove the inner and outer primary drive & housings on a Harley-Davidson. The Tool is 5. kit and whilst I am at it I want to remove the primary chaincase housing to hunt down a small leak that seems to be coming from underneath the primary somewhere (maybe near the rear drive sprocket area). i used halomar on all the casting surfaces and blue thread lock on all the bolts. One of those things that you would have to take the primary off again to do. Some years have bolts with different lengths. This listing is for a Primary Drive Locking Bar Tool. The tool fits in between the clutch hub and the front sprocket. First attempt at posting this video, the last minute and a half had no video, just audio. Mar 27, 2009 · Rider and passenger safety depend upon the correct installation of this kit. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Show Less Apr 2, 2006 · Vivid Black '06 FXSTBI SE Stage-II 95" SE Stage-I A/C (Poor Man Edition w/ K&N Filter) Python Staggered Exhaust w/ Quiet Baffles HD Primary Chain Auto-Tensioner Find Chrome Inner Primary Cover 36500131 at Harley-Davidson. As well, unlock the 11/16" lock nut on the clutch basket adjustment and remove the nut and screw completely. You will need a primary drive locking tool, a torque wrench, and a new primary chain tensioner. Refer to your Factory Manual to remove clutch basket and Sep 10, 2015 · GET THE VIDEO AND ARTICLE HERE: http://www. Remove foot pegs (shifter lever) floorboard etc. Remove the bolts in a cross cross fashion as per the service manual. Also, I will replace the clutch cable on the bike. First, ensure you have the necessary tools and a new tensioner ready. Jun 25, 2003 · There's a spring inside the jackshaft, be careful not to lose it. Free shipping on orders $50+ and free returns. To re-install clutch assembly, refer to clutch remove and install page. The needles looked OK, but I need to inspect the gears for damage and replace this needle bearing. Install the wheel bearing puller into the bearing by hand or use a rubber mallet (not a hard-faced hammer) to push through the bearing I. You don't need to actually remove the starter, the two allen's holding the starter are mounted to the backside of the inner primary, that's why you must remove these bolts. That was needed after the first 1000 miles on the new compensator I installed. com/primary-drive-kits/bdl?utm_source=youtube&utm_medium=description&utm_campaign=BDL_Belt_Drive_Installation,_Mi If you are not going to use an inner primary, you can use any of a number of engine to transmission adapter plates. Sliding the plate onto the bearing supports, which can be tricky but not hard. If you have not had the compensator apart before you would be wise to Google the installation instructions and look for a compensator change video on You tube to get familiar with the process and get the torque Feb 9, 2010 · The inner primary is siliconed in about 5 spots. Install the swingarm. Jun 16, 2009 · Drain Primary Fluid, remove outter primary cover, Remove compensating Nut its the one on the front, use a snap ring plyer on the clutch, remove the clutch adjuster nut rod plate . 6 days ago · A must-have tool for Harley-Davidson owners, designed to safely remove and install inner primary bearing and seal with no damage to the new bearing. It's an easy task. Then we show you how to install a new auto chain tensioner. com/user/0utlawKustomsJmac7o7:https://www. Start all the bolts in it. 12. 625 inch Long. Install shifter shaft assembly from inside the trans-mission case. I've removed the primary drive outer and inner casing of my 1967 Shovelhead to replace the transmission drive seal, and have four questions on the primary: 1: My primary sprocket nut does not have any hex nut, but four holes to accept a two-pronged tool as mentioned in the original workshop manual. Remove primary cover. Disconnect the battery. Install the new shifter shaft seal. Reinstall primary cover with new gasket. NOTE When installing cover, use the two 2-1/2 inch long cover screws (3) in the top and rear holes on 1995 and later models only. Then we show you how to put the entire primary back on. Motion Pro V-Twin Steering Race Installation And Removal Tool For Harley $ 114. Posted by Tom on Dec 20th 2021 Great tool worked perfect! 2020 Street Glide Special 5 M-8 Cam Bearing Tool. V Twin Mfg makes two different adapter (equalizer) plates. Yup, we'll show you how to remove your outer primary cover, access the chain tensioner, and remove it. With the transmission in place but not tightened, the inner primary cover can be installed, then the clutch hub. So this is the first time i've change a Derby cover on my Har 1978 Harley-Davidson Shovelhead FX Primary and case installationLinks to my Amazon Affiliate Program:Amazon Shop - https://www. paypal. At this point, I wish I would have just used the shift-shaft restraining bracket and shifter cover plug that is included in the forward controls conversion kit. Jan 31, 2019 · How to replace your Harley-Davidson derby cover! Bike in the video is a 2019 Harley-Davidson Softail FXDR. The money we save by not going to the dealer Oct 9, 2017 · ReluxGo Transmission Mainshaft Inner Bearing Race Tool Installer Puller for Harley Davidson Big Twin 5 and 6 Speed 1984-present # 34902-84, Harley Bearing Removal Installation Motorcycle Tool Kit 48 $33. Remove primary drain plug at bottom of primary. E. Feb 11, 2018 · How to properly install the inner primary housing on a 1970-1984 shovelhead Harley. This unique tool permits easy installation and removal of sealed wheel bearings with standard wrenches 3. Install the transmission side door and mainshaft/counter-shaft assembly as 2. (i'd use blue locktight) & safety wire. The S&S inner primary race has an exclusive internal taper that will Jan 6, 2024 · On the 4-speed models, the Ball & Ramp Assembly is mounted to the inside of the Primary Cover. To ensure safety and prevent accidental electrical issues, disconnect the battery by removing the negative terminal connection. Please if you fi You may have to remove the battery and the battery tray to remove the primary cover. The problems more than heat on the belt was the inner primary bearing. I don't see why you would want to remove the entire shaft for that little seal unless I How Can You Fix The Bad Primary Chain Tensioner? Fixing a bad primary chain tensioner on your Harley can be done by following these steps: Preparation. Oct 17, 2023 · Harley sells shims to restore the proper spring tension. Use the appropriate service manual procedures. Dec 30, 2012 · Our "how to" videos are all done on our personal ride, a 1998 HD FXSTC. You will need a 1-1/2" and a 1-3/16" socket. And you can pop the seal out and inspect it with the mk1 eyeball. I am reworking my open primary and replacing my inner primary with an engine to transmission adapter plate and installing a bearing support (very important!). Figure 4. 5 M8 Inner Cam Bearing Remover/ Install Tool Jul 16, 2019 · 【Easy & Effective】 Install or remove bushing effortlessly with this versatile tool kit and no need to remove the inner primary, which designed to make your repairs hassle-free. Jims Primary Cover Inspection Plug Tool For Harley Sportster 1954-1990 $ 35. and for the shift shaft I have seen people just drill a small hole, use a screw for removal then drive in the new seal with a socket. Here’s how to remove it. I show you how to install your Sep 6, 2010 · schmidtys! put the bike back together with a new main gear seal,quad seal,and engine to front inner primary o ring. Install the remaining removed components according to the appropriate Service Manual procedures Aug 2, 2010 · I have had sucess with a couple of bits of pipe of the correct diamiter and using the clutch nut to ease the inner race on to the shaft Brian went out to shed found the right bits 1st bit of pipe is 2 1/4" and that should aloow you to push the innerrace on so far with the clutch nut then remove nut and bit of pipe and use a second piece thats 2 7/8" and that should allow you to use the clutch Primary drive assembly on my project bike Ironhead XLCH 1978. Remove clutch, primary chain, compensator sprocket. xvtoi ngabmg qnvnhm dngb cyzz kjma sblb ighxctyx kkwtgwqv jox